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December 10, 2006 - Project Update Print E-mail

 

I managed to take another video after working 8 hours on the car today- it's a crappy video!  But it give you a better feel for the shape and finish of the car:  http://www.youtube.com/watch?v=l4X5p5LJzHI

Below you can see photos of the bodywork and interior bits coming together. many more photos in the Gallery HERE
In this first image you can make the outline of the headlamp covers. Notice the windshield frame is back in place. Also you can see there are some nice specular highlights that really show off the shape well! I LIKE! :D

 Photo 1

 
The dash and the center console are coming together nicely. Both pieces are made of 1" polyurethane board covered in 1 layer of fiberglass, then upholstered with thin foam and marine grade vinyls. The dash vinyl has a carbonfiber pattern to it while the center console is more like a cloth material but very heavyduty.

 I cut out the holes for the tail lights. I have been planning to use some machined aluminum tubes but most recently I discovered that the local hardware store carries a 4" black pvc pipe fitting that is almost identical in dimension to what I need. This is of course much less expensive than having a machine shop make the housings. Approx 1/20th the cost! There is still some machining required on the pvc, but minimal at best.

 One of the issues I was coming up with was where to place the fuel filler door. Adding a fuel filler pocket to the bodywork, and then a door and hinge is extra complexity and expense I didn't want to deal with. Since the rear decklid needs to move rearwards to clear the rollhoop before tilting up, why not place the fuel filler under the rear decklid? This following photo shows the decklid in the intermediate rotation of the main hinge. It's really a natural position for the decklid and I have a strong gas strut installed that helps lift the decklid forward when closing.

  Here you see the bodywork in fully open position front and rear. The strut rods are temporary and I am debating the use of gas struts to assist the lift. But the pieces are not really heavy and it's not hard to lift them. Still, it's the details like the hidden latches and the gas assist struts that will make the car feel more 'finished' when it's finished.


 Finally, here you can see that long double jointed hinge at the rear and the lower gas assist strut that helps lift the decklid when closing. It also helps push the decklid forward into the latching position. But it does not help keep the lid open. That's why I have the strut rod in this image.

 As you can see I've made significant progress, but the car is not finished by any measure.

 

 
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